Aluminum Formwork Welding Robot Workstation (AL-LHZ600S)
This workstation is dedicated to automatic welding of aluminum formwork. Adopts industrial robot for precise, stable and high-quality welding. Suitable for various aluminum formwork profiles. Greatly improves production efficiency, saves labor cost with easy operation and stable performance.
Overall Advantages
- Automatic Recovery from Temporary Stop: In case of abnormal air flow, wire exhaustion or temporary suspension during welding, after troubleshooting, you can directly call the "Resume Last Welding" command, and the robot will automatically return to the pause position from any point to continue welding.
- Collision Protection Function: The robot welding torch will automatically retract when colliding with external objects, protecting the torch and the robot body.
- Expert Welding Database: By setting necessary welding conditions in the program, the system can automatically complete weld bead arrangement and adjust corresponding welding parameters.
- Teach Programming: On-site programming is realized via the teach pendant equipped with the robot.
- Automatic Fault Diagnosis: The welding machine and robot can judge various emergencies, attempt automatic repair, and provide relevant fault information via fault codes for faults that cannot be automatically repaired.
- Welding Torch Oscillation: Supports linear and pendulum oscillation during welding, ensuring beautiful weld beads in filling and capping passes.
Machine Parameters
|
Applicable Workpiece |
Aluminum Alloy Construction Formwork |
|
Workpiece Length |
1100–3000 mm |
|
Workpiece Width |
200–600 mm |
|
Workpiece Weight |
3.801–25.601 kg |
|
Welding Accuracy |
±0.5 mm |
|
Blanking Accuracy |
≤0.5 mm |
|
Template Bottom Surface Flatness |
≤0.5 mm |
|
Robot Parameters |
|
|
Robot Model |
Kawasaki RS006L |
|
Number of Robots |
2 sets (Dual-station) |
|
Arm Reach |
1.4 m |
|
Load Capacity |
5 kg |
|
Additional Load - Axis 3 |
18 kg |
|
Additional Load - Axis 1 |
19 kg |
|
Integrated Signal Source |
12 signals on upper arm |
|
Integrated Air Pressure |
Max 8 bar on upper arm |
|
Power Supply |
200-600V, 50/60 Hz |
|
Robot Installation |
Floor-standing |
|
Robot Base Dimensions |
620 x 450 mm |
|
Control Cabinet |
E01 |
|
Programming Mode |
Teach Pendant Programming |
|
Functions |
Arc welding software package, weld seam seeking, arc tracking, collision avoidance, fault self-diagnosis |
|
Welding Power Source |
|
|
Welding Power Source |
MIG-500RP Digital Pulse Welder |
|
Welding Process |
Gas Metal Arc Welding (GMAW) / Pulse Welding / Double Pulse Welding |
|
Rated Input |
3-Phase 380V ±10%, 50Hz |
|
Output Current |
30–500A |
|
Output Voltage |
15–50V |
|
Rated Duty Cycle |
60% |
|
Standard Wire Diameter |
Φ1.2 mm |
|
Applicable Wire Diameters |
0.8/1.0/1.2/1.6 mm |
|
Shielding Gas |
Argon (Ar) |
|
Gas Flow Rate |
15–20 L/min |
|
Welding Torch |
Germany TBI 7W Water-cooled Robot Torch |
|
Wire Feeder |
ESS-500R 4-wheel Drive |
|
Wire Feeding Speed |
0.5–21 m/min |
|
Cooling Method |
Water Cooling |
Processing Cases
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